Process Optimization & Efficiency
Full-Spectrum Industrial Engineering Services
We design and optimize new and existing industrial facilities, integrating automation, material flow optimization, and ergonomic layouts for efficiency, continuous improvement, and constraint reduction.
Process Engineering for Industrial Applications
Using process engineering, ergonomics, and simulations, we enhance process safety, optimize human-machine interaction, and enable predictive failure analysis through automation.
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Energy & Carbon Reduction
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Front-End Engineering Design
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Automation & Controls Engineering
Implementing SCADA, PLC, and IoT-driven analytics for real-time process control.
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Constraints Remediation
Eliminating inefficiencies and optimizing flow for continuous improvement.
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Comprehensive Support Services
your challenges and we can help you design a custom solution.
The Hidden Costs of Inefficiency – Are You at Risk?
Is Your Plant Safe, or Just Lucky?
We integrate process safety engineering, fail-safe automation, safety interlocks, and risk-based maintenance to minimize hazards and ensure compliance with global safety regulations.
How Much Are Defects Really Costing You?
Through statistical process control (SPC), Six Sigma methodologies, and automated defect detection, we reduce waste and improve first-pass yield.
Hidden Bottlenecks Are Costing You Millions – Can You Find Them?
We apply constraint remediation, process simulations, and real-time analytics to eliminate production inefficiencies and increase output.
Are You Overspending on Production?
Through lean engineering, optimized work cell layouts, and waste reduction strategies, we help lower operating costs and improve efficiency.
Key Clients
Case Study & Insights
See how industry leaders optimize processes, eliminate bottlenecks, and enhance efficiency through industrial engineering, automation, and data-driven process improvements.
case study
How Surrette Batteries Unlocked Efficiency Through Our Manufacturing Consulting Services
Frequently Asked Questions
We have bottlenecks slowing production—how do you fix that?
We analyze process constraints using real-time monitoring, time studies, and ergonomics analysis to validate the bottleneck.
Before making changes, we model lost production value with and without the fix, providing a clear ROI projection.
Depending on findings, we implement off-the-shelf automation, workflow adjustments, or custom equipment solutions.
Can you optimize our process without shutting down production?
Yes. We specialize in brownfield optimizations, implementing changes through phased rollouts, off-shift upgrades, and parallel system integration.
When necessary, we align with annual maintenance shutdowns to execute major upgrades without affecting daily operations.
How does process optimization impact the workforce?
We reduce operator fatigue and cognitive load by eliminating repetitive, high-exertion tasks. Automation allows staff to manage multiple machines efficiently, making their work less physically demanding and more productive.
Please connect with Alastair Trower, our Director of Business Development for your project requirements.
What industries do you serve?
We serve a wide range of industries, including aerospace, automotive, industrial marine, medtech, food processing, discrete manufacturing, and energy. For any questions or to discuss your project requirements, please connect with Alastair Trower, our Director of Business Development.
Can you design systems to meet specific certifications and standards?
Yes, we design systems that comply with a wide range of certifications and standards. For functional safety, we adhere to IEC 62061, ISO 13849, and CSA Z432 – Safeguarding of Machinery.
In aerospace, defense, and marine projects, we accommodate MIL-STD requirements, including:
- MIL-STD-167-1A: Mechanical vibrations of shipboard equipment.
- MIL-DTL-901: High-impact shock testing for shipboard machinery.
- MIL-STD-461: Electromagnetic interference control.
- MIL-STD-1399-300B: Electrical power compatibility with alternating currents.
- MIL-STD-810: Shock, vibration, temperature extremes, and thermal shock testing.
We also design to ingress protection standards like IP67 and IP68, ensuring systems are resistant to dust and water exposure.
Additionally, we meet FDA standards for medical devices and USDA requirements for food-grade equipment. If niche or sector-specific certifications are required, we ensure all necessary standards are integrated into the system design.
What kind of training and support do you provide post-installation?
Can you build a control system that works with my existing machines?
We work with Allen-Bradley (ControlLogix, CompactLogix), Siemens (S7 Series), Schneider Electric (Modicon, EcoStruxure), Omron (SYSMAC, CP1H), ABB (AC500, Freelance), and more.
Even if your plant uses a different system, we can adapt our solutions to match your infrastructure and ensure smooth integration.
Questions?
If you have any enquiry about our robot integration services or simply would like to reach out to us
